Recently SEW-EURODRIVE interviewed one of our engineers. Read the result of the interview below.
Compact, space-saving control cabinets and only two cables for communication and power supply gave this customer the possibility to quickly commission the newly delivered drives with less space. By chance, the machine supplier was aware of SEW-EURODRIVE's decentralized technologies and products. Qimarox has been using these himself for years, allowing the company to design, build, test, de-install, and deliver quickly.
Lego blocks
Berry
Jansen, a software engineer at R&D, has been working at Qimarox for 15
years and he examined the entire manufacturing process of the company, with a
special focus on standardization and making modular and reusable products. “We
want to build modularly, increasing the reusability of system components and
reducing lead times. Hence, decentralized technology is of interest to us. This
fits in with our strategy to build a system with 'Lego blocks'. The customer
wants to get the missing Lego blocks from us.” Qimarox, therefore, supplies
them with its modules. “With our broad product range, together with our
partners (OEMs and system integrators) we can reach and serve every end-user -
anywhere in the world. Because of the standardization of all our products, a
machine can always be configured quickly - customer-specific. And our partners
don't have to develop anything themselves.”
The advantages of decentralized technology
“What's in the control cabinet is now practically
always the same,” says Jansen. “Then it becomes a fixed cost, the calculation
is faster and it remains clear and simple for customers. That's not the only
advantage. Better testing is possible since the 'Lego blocks' are already
completely wired and these modules can be tested without a control cabinet.
This saves time in the start-up phase. In addition, the learning curve for
integrators is also lower, because they get a complete set. In short, they only
need to set the scope of size and weight or the transmission ratio. Also,
exchanging parts is easier."
And this is not all. In terms of size, the control
cabinet is only a quarter of the size of the control cabinet in central
installations, about 1 m wide instead of 4 to 5 m. Jansen: “And we can save an
average of 75% on cables. For the palletizer, we now only need 10 cables
instead of 40. This results in substantial savings in installation hours and
cable material, especially when it comes to shielded cables, also in context of
the electromagnetic compatibility.
Cooperation with SEW-EURODRIVE
The
cooperation with SEW-EURODRIVE dates back to the beginning. Jansen: “The first
machines we manufactured were equipped with SEW drives. SEW has proven itself
as a reliable partner due to the good service and active thinking about
solutions within our sector. Since Qimarox delivers worldwide, it is important
that a partner like SEW does the same and can support when needed."
Decentralized technology was not invented by SEW-EURODRIVE, but SEW, thanks to years of experience and extensive knowledge, has developed products that allow machine builders and manufacturers to make production lines ever faster and cheaper.
A well-known product is the Lowrunner LR3, a compact
palletizing cell that can handle a wide variety of products. Because of the
unique way of layer-forming - placing products in a layer - almost all patterns
can be made. The machine sets itself up fully automatically. Existing patterns
can also be modified through HMI (human-machine interface). But the user can
also create completely new patterns by simply entering the product dimensions
after which the software generates several patterns. The user chooses his
preferred pattern and the machine will then process the products according to
this pattern. All is done without the intervention of a programmer.
Ambitions
Qimarox has great ambitions. As the market leader, the company intends to continue its growth in the field of vertical conveyors and significantly increase its market share for palletizers.
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Jansen: “We will also continue to work on broadening
our product portfolio. Key concepts are innovation, standardization, improvements
in width, more widely deployable machines, and capacity expansion to be able to
offer more added value, especially in intralogistics. Standardization ensures
quality for the user and makes our products available worldwide at the best
price. Cooperation with local integration partners ensures the desired
support."
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